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Clean Green Ammonia

End use application

Natural product solutions potential

Our Attapulgite clay (Fuller's Earth / palygorskite) is:

  • free from mineral acid

  • lightweight 

  • high cation-exchange capacity

  • high nutrient-holding capacity

End use application as:

  • bio-organic fertiliser

  • mineral element supplementary functions

  • natural insecticide, pesticide, fungicide & crop protectant

  • slow-and-controlled-release fertiliser

  • soil conditioner

  • wetting agents

Our Attapulgite clay is utilised by third party manufacturers in the supply of specialised solutions in Australia and Asia Pacific:

  • Granular carrier for fertiliser and crop-protectant formulations

  • Granular carrier for water-retention formulation

  • Carriers for controlled release fertiliser formulation

  • Specialised soil-conditioning formulation

  • High-performance filler

 

Natural product solutions potential

Our Diatomaceous earth (DE/ diatomite/ kieselguhr/ celite/ fossil shell flour) is:

  • naturally higher amorphous silica content  (fossil shell flour)

  • high silica content

  • high cation-exchange capacity

  • high micro-nutrient holding capacity

  • raw and untreated

End use application as:

  • soil amender

  • micro-nutrient absorption 

  • natural insecticide | pesticide

  • wetting agents

Our Diatomaceous earth is utilised in horticulture and potting mixes in Australia and Asia Pacific:

  • excellent soil amender, improving silicon and cation concentrations, which are necessary for plant growth

  • amorphous silicon dioxide, which has micro nutrients that can be absorbed in the root system and trans-locate into the cell wall

  • the silica content is absorbed into plant tissue and helps improve the plant structure

  • increases water holding capacity and aids nutrient retention in soils

  • encourages beneficial microbial soil activity

  • boosts plant tissue strength, meaning more pest and disease resistance

  • converts locked up phosphorous into a plant available form

  • decreases soil salinity by diluting sodium content

  • assists in controlling odours in compost heaps, and will not harm earth worms if sprinkled over the surface

Note that our Diatomaceous earth is not pool filtered Diatomaceous earth (DE), which is chemically treated and poisonous.

Natural product solutions potential

Crop Field Aerial Shot
Garden Soil

Hudson supplies Attapulgite clay & Diatomaceous earth raw ore. 

 

The market for processed & milled Attapulgite clay & calcined food grade Diatomaceous earth natural product solutions is growing as more and more individuals and corporates seek effective natural product solutions.

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Contact us for wholesale bulk raw ore for trials or supply interest.

How does it work?

Ammonia is the starting point for all mineral nitrogen fertilisers, forming a bridge between the nitrogen in the air and the food we eat. Around 70% of ammonia is used to make fertilisers, with the remainder used for a wide range of industrial applications, such as plastics, explosives and synthetic fibres. Ammonia may also serve as a low-carbon energy vector in the future, but that application is not considered within the core analytical scope of this technology roadmap. Ammonia production accounts for around 2% of total final energy consumption and 1.3% of CO2 emissions from the energy system. An increasingly numerous and affluent global population will lead to growth in ammonia production, during a period in which governments around the world have declared that emissions from the energy system must head towards net zero. This technology roadmap uses scenario analysis to explore three possible futures for ammonia production. In the Stated Policies Scenario the industry follows current trends, making incremental improvements but falling well short of a sustainable trajectory. In the Sustainable Development Scenario the sector adopts the technologies and policies required to put it on a pathway aligned with the goals of the Paris Agreement. The Net Zero Emissions by 2050 Scenario describes a trajectory for the ammonia industry that is compatible with reaching net zero emissions globally for the energy system by 2050. The roadmap concludes with a chapter outlining the necessary roles and actions of key stakeholders, namely governments, producers, and financial and research institutions, and establishes milestones and decision points. 

Natural product solutions potential

abstract and full article link to Attapulgite clay & Diatomaceous earth agriculture | horticulture research

Here we report a Ni/TiO2 loaded on attapulgite (ATP) composite catalyst with fairly good CO2 conversion performance amd outstanding reusability (up to 80 h re-use circles) at ambient pressure. The composite was prepared by sol-gel method using ATP powder as the matrix to load TiO2 and Ni nanocrystals in an equivalent impregnation process. Catalytic activity of the newly synthesized catalysts was investigated towards hydrogenation of CO2 at atmospheric pressure in varied temperature between 200 and 450 °C. And in the reaction process, the flow rate of CO2 gas was 2.5 mL/min and the concentration ratio of H2 : CO2 is always 4. The GHSV was 30,000 h⁻¹. Among the investigated catalysts, the 8 % Ni-TiO2-ATP catalyst showed preferable activity at 450 ℃. Improved activity and reducibility were found when adding 8 % Ni due to the enhanced CO2 activation compared with the pure TiO2 or ATP matrix, as well as with the other Ni dosages. These improvements were obtained probably due to its higher surface area than TiO2 catalyst, more surface hydroxyls, and better dispersion on the ATP matrix.

This invention discloses a method for preparing environmentally friendly composite for controlling nitrogen fertilizer loss. The method comprises: (1) mixing attapulgite, chitosan, polyacrylamide, etc.; (2) irradiating at 500-1300 Gy to form the composite. The composite can be mixed with nitrogen fertilizer and granulated to form controlled-release nitrogen fertilizer granules (with diameters of 1.5-3 mm). The composite can cooperatively adsorb and fix nitrogen and decrease fertilizer requirement, thus can prevent nitrogen entry into water and air and efficiently control water eutrophication and greenhouse gas N2O emission. The composite has such advantages as low cost and high efficiency in fixing nitrogen.

The invention discloses a concave-convex bar thermal insulating and water-proof material for sunlight green house. It comprises concave-convex bar clay, plant fiber, rock fiber, modified emulsified asphalt, polyvinyl alcohol and sodium carboxymethylcellulose. The preparation process includes batching, stirring, heating and emulsion, and the final product is concave- convex bar thermal insulating and water-proof coating material, which is characterized by light weight, water-proof, aging resistant and thermal insulation. It is suited to coat the outer surface of covering mateiral such as straw curtain, straw mat, straw mattress, paper quilt or cotton quilt. The life length of covering material can be increased by more than 2- 5 years, and the covering temperature can be increased by 8- 12 degrees.

The acceleration of the composting process and the improvement of compost quality have been explored by evaluating the efficacy of various additives, inoculating with specific microorganisms and the application of various biosurfactants. The magnesium-aluminum silicate attapulgite is a low-cost potential composting additive, but its effects on aerobic composting are unknown. This study investigated the effects of attapulgite application on compost production and quality during the aerobic composting of chicken manure. Addition of attapulgite significantly increased the temperature (p < 0.05) while it reduced compost total organic carbon (TOC) and seed germination indices (GIs) throughout the process. Its addition enhanced nitrate concentrations, promoted organic matter degradation, increased seed germination indices, and accelerated the composting process. Interestingly, attapulgite addition did not increase the population of ammonia-oxidizing bacteria. These results suggest that attapulgite is a good additive for the composting industry. Implications: We investigated the addition of two forms of attapulgite during aerobic composting of chicken manure to determine their effects under strict composting environmental parameter control. Our results provides primary evidence that attapulgite may have potential for application in the composting industry. All treatments showed no increase within the first 15 days. However, emissions increased for all treatments within 15-45 days, reaching approximately 6300, 2000, and 4000 mg/m2 from the control, artifactitious attapulgite, and raw attapulgite treatments, respectively.

Chemical additives of magnesium chloride (MaC) and ferrous sulfate (FS) were investigated in sewage sludge composting. A treatment without chemical additive was used as the control group (CK). The effects of MaC and FS on ammonia (NH3) and greenhouse gases (CO2, N2O and CH4) emissions were evaluated. The results showed that the addition of MaC and FS promoted the degradation of organic matter and increased the ammonium concentration of the compost product. The maximum pH values decreased from 8.98 (CK) to 8.49 and 8.0 in MaC and FS treatments, respectively. In addition, the NH3 emission for the MaC and FS treatments reduced by 58.3 % and 82.9 %, respectively, whereas the methane (CH4) emission decreased by 22.9 % and 24.9 %, respectively. However, in FS treatment, the carbon dioxide (CO2) and nitrous oxide (N2O) emissions were higher than those in CK. Furthermore, the FS treatment exhibited lower germination index values (71.4 %) and higher electrical conductivity (6.62 mS/cm). Therefore, MaC is suggested as an additive for reducing greenhouse gas emission and conserving nitrogen during sewage sludge composting.

Dr Novak's Anoxic filtration system: Removing ammonia & reducing nitrates for water clarity

Anoxic filtration is a system that has been developed and trialled over many years by Dr. Kevin Novac Ph.D.  Water clarity in pictures of ponds that are using it is amazing.  Not only will this system remove ammonia directly from pond water before it can be turned into nitrate, but it also has areas where friendly facultative bugs can live and remove any nitrate that has been produced by nitrogen cycle bugs elsewhere in the pond. The basis of the system is a 24 inch-deep pond, full of what are called Biocenosis Baskets. These baskets are nothing more complicated than a planting basket full of Kitty Litter [Attapulgite clay] with a volcanic material called Laterite poured into a depression in the centre. Some of the baskets must be planted, but all baskets may be planted, according to taste. Dr. Novak is an American, and Kitty Litter is a common American brand name.  In the UK, an equivalent is Fuller’s Earth.

Polymer Matrix Nanocomposites
Reinforcing Agent

The development of polymeric nanocomposites using clay minerals as a Nano filler is of great interest to researchers and industry.. this strategy improves the thermal and mechanical performance and changes the surface finishing and the processing characteristics. The Attapulgite  (ATP) has a large surface area, strong absorption capacity superior to any other natural mineral, good mechanical resistance and thermal stability. These properties make ATP an ideal candidate for reinforcing polymeric materials.

Milled Attapulgite
Inverse Gas Chromatograph

The most common means of reducing the particle size of solids is by grinding, a process which can affect the surface properties and the behavior of the solid in later stages (granulation, compaction, etc.), and which can influence the end-use properties of the final product. Inverse gas chromatography (IGC) measurements were used here to evaluate the influence of grinding, in a ball mill, on attapulgite. ....The stability of the surface energy with respect to the grinding process was seen to be related to the particular fibrous structure of the attapulgite clay.

Ecofriendly Biodegradation of Hydrocarbons Compounds from Crude Oily Wastewater

Immobilized microorganisms especially bacteria are most used rather than free cells to be protected from the environmental conditions when being used for the bioremediation of environmental pollutants. Herein, two marine’s bacterial isolates were tested for their ability to decompose crude oil. The optimum conditions for effective bacterial degradation e.g., pH, temperature, and inoculum size were investigated. PVA-alginate-clay composite hydrogel beads with different types of incorporated mineral clays were prepared and tested as bacterial carrier for potential bioremediation. Results showed that... attapulgite clay-containing beads recorded maximum degradation% as 78.8 and 75% for both bacterial isolates, when added to immobilization matrices and these percentages could be enhanced under optimal conditions. 

Absorption of Oils from WaterHydrophobic Spongy Attapulgite

Attapulgite (ATP) is a natural hydrophilic clay mineral known for its reactive -OH groups on the surface and having a layer chain like structure with exchangeable cations in its framework channel. It was reported by Zhu et al. [18] that modified hydrophobic ATP through cation exchange showed high absorption capacity and selectivity to organic solvents and oils owing to its mesoporous structure and hydrophobic treatment which allow it to be effectively applied for crude oil biodegradation issues. ...

Composite PEM for
Fuel Cell applications
Acidified Attapulgite

A composite proton exchange membrane chitosan (CS)/attapulgite (ATP) was prepared with the organic–inorganic compounding of ATP and CS. The composite membranes were characterized by scanning electron microscope (SEM), X‐ray diffraction (XRD), and fourier transform infrared spectroscopy (FTIR). The mechanical properties, thermal stability, water uptake, and proton conductivity of the composite membranes were fully investigated. The composite membranes exhibited an enhanced mechanical property, dimensional and thermal stability compared to CS membrane, owing to the interface interaction between ATP and CS. The maximum tensile strength of 53.1 MPa and decomposition temperature of 223.4°C was obtained, respectively. More importantly, the proton conductivity of the composite membrane is also enhanced, the composite membrane with 4 wt% ATP content (CS/ATP‐4) exhibited the highest proton conductivity of 26.2 mS cm−1 at 80°C with 100% relative humidity, which is 25.1% higher than pure CS membrane. These results may explore a simple and green strategy to prepare CS‐based PEMs, which have a great potential in the application of proton exchange membrane fuel cells.

Removal of heavy metals (Pb)
Functionalised Attapulgite

 

Pollution from heavy-metal ions has become a major challenge to the global fight against environmental pollution. Given the availability of various low-cost and environmentally friendly adsorbents, adsorption has become the most efficient technology for the removal of heavy metals from water. In this study, attapulgite (ATP) was directly functionalized by coupling with an aminosilane agent. Analysis showed this maneuver provided a suitable adsorbent for the removal of lead ion (Pb2+) from an aqueous solution. The effects of several parameters including solution pH, contacting time, adsorbent dosage, and initial Pb2+ ion concentration were investigated. Batch sorption results showed that the adsorption process was rapid and over 98% of Pb2+ was removed within 30 min at the optimal pH 4.0. The maximum adsorption capacity at 25°C, calculated by the Langmuir isotherm, was 82.17, 78.80, 61.13, and 28.56 mg/g for γ-divinyltriaminepropyl-methyldimethoxylsilane-grafted attapulgite (KH-103-ATP), γ-aminopropyl-methyldiethoxysilane-grafted attapulgite (KH-912-ATP), N-(β-aminoethyl-γ-aminopropyl)-methyl-dimethoxysilane-grafted attapulgite (KH-602-ATP), and ATP, respectively. Moreover, molecular dynamics simulations of adsorption behaviors of heavy-metal ions at attapulgite surfaces (010) modified by aminosilane agents were carried out. Both the PMF value and diffusion coefficient of metal ions suggest that KH-103-ATP owns the highest rate constant and capacity compared with the other two. And the analysis of free energy and results of XPS characterization revealed that Pb2+ formed covalent bonds with the nitrogen atom of aminosilane agents.

Reduction cadmium in in contaminated fields ricegrains
Attapulgite & oyster shell

Heavy-metal contamination is widespread in agricultural soils worldwide, especially paddy soils contaminated by Cd. Amendment-induced immobilization of heavy metals is an attractive and effective technique, provided that cost-effective materials are used. This field experiment compared three alkaline passivators (attapulgite, processed oyster shell powder, and mixed soil conditioner) at a rate of 2.25 t ha-1 for their effectiveness in decreasing Cd bioavailability in soils and accumulation in rice plants in a paddy field contaminated by Cd (0.38 Cd mg kg-1). The utilization of attapulgite and processed oyster shell powder decreased labile fractions but increased stable fractions of Cd in soils through ion exchange, precipitation and complexation. The addition of attapulgite decreased the concentration of bioavailable Cd in both bulk and rhizosphere soils, whereas the amendment of processed oyster shell powder decreased it only in bulk soil. The Cd accumulation in rice plants correlated significantly with acid-soluble and residual Cd fractions in the rhizosphere soil but not in the bulk soil. The addition of attapulgite and processed oyster shell powder decreased Cd accumulation in rice grains from 0.26 mg kg-1 to 0.14 and 0.19 mg kg-1, respectively, meeting the National Food Safety Standard (< 0.20 mg kg-1). However, the mixed soil conditioner did not decrease the Cd accumulation in rice shoots or grains. This study demonstrated that attapulgite and processed oyster shell powder were economic agents in reducing Cd accumulation in rice grains.

Natural pesticide formulations
Preference for attapulgite

As most pesticides are either insoluble or only slightly soluble in water and must be applied in relatively small amounts over large areas, they are formulated in such a way that a highly concentrated organic chemical can be put into a convenient-to-use and effective form for field use by blending it with additives and inert carriers. The formulation must be easy and economical to use, do the job it is meant for, have an adequate shelf-life, and have no undesirable side effects.....

In 1976 nearly 300,000 tons of various clays were delivered to pesticide manufacturers in the United States alone for use in pesticide formulations (U.S. Department of Agriculture 1976). Of this amount, over 65% was attapulgite. The predominance of attapulgite in the formulation of pesticides in preference to more common clay minerals such as kaolinite and montmorillonite stems from the fact that it is not easily flocculated by electrolytes and does not cake at high relative humidities but remains free-flowing (HADEN and SCHWINT1967).

Increased maize yield
Slow-release attapulgite-coated fertilisers

Slow-release fertilizers could improve the productivity of field crops and reduce environmental pollution. So far, no slow-release fertilizers are suited for maize cultivation in semiarid areas of China. Therefore, we tested attapulgite-coated fertilizers. Attapulgite-coated fertilizers were prepared by dividing chemical fertilizers into three parts according to the nutrient demand of maize in its three main growth stages and coating each part with a layer of attapulgite. This design is novel and unique, satisfying the demands of maize throughout the whole growing season with slow release of nutrients from the coated layers. A field experiment was conducted in 2010 and 2011, using three fertilizer rates, in kg/ha: 94.22 nitrogen (N) and 22.49 phosphorus (P), 139.09 N and 38.98 P, and 254.23 N and 50.98 P. Five types of fertilizers were compared: 20 and 30 % attapulgite-coated chemical fertilizer, 20 and 30 % attapulgite-mixed chemical fertilizer, and chemical fertilizer only. The results show that the soil mineral N and available P of attapulgite-coated fertilizer has a slow-release behavior that allows a better synchronization between nutrient availability and plant needs. Attapulgite-coated fertilizer increased the grain yield by 15.1–18.4 %. The use of attapulgite-coated fertilizers also improved partial factor productivity of N fertilizer by 10.0–26.7 % and P fertilizer by 11.0–26.7 %, compared with the control fertilized without coated formulates. Given their good performance, the attapulgite-coated fertilizers could be a promising alternative slow-release fertilizer for sustainable agriculture in semiarid areas.

Slow-release N & B fertiliser
Attapulgite superabsorbent formulation

To improve fertilizer use efficiency and minimize its negative impact on environment, a slow-release nitrogen and boron fertilizer with water-retention was prepared. Wheat straw was used as skeletal material in copolymerization on which acrylic acid monomer can be grafted to form superabsorbent composite. Urea and borax were introduced to provide nitrogen (N) and boron (B) nutrients, respectively. The product possessed a core/shell structure. Its core was urea in attapulgite and alginate matrix, and the shell was chemically modified wheat straw-g-poly(acrylic acid)/attapulgite (CMWS-g-PAA/APT) superabsorbent composite containing urea and borax. The effects of the amount of cross-linker, initiator, chemically modified wheat straw and attapulgite on water absorbency were investigated and optimized. The water absorbency of superabsorbent synthesized under optimal conditions was 186 g g−1 in tap water. Ammonia-selective electrode and inductively coupled plasma results showed that the contents of the nitrogen and boron of the product were 23.3% and 0.65%, respectively. The water retention capacity and the slow-release behavior of N and B of the product were investigated. The results showed that the product with slow-release and water-retention capacity, being economical, nontoxic in soil and environment-friendly, could be found good application in agriculture and horticultural.

Reduction cadmium in in contaminated fields ricegrains
Attapulgite & oyster shell

Heavy-metal contamination is widespread in agricultural soils worldwide, especially paddy soils contaminated by Cd. Amendment-induced immobilization of heavy metals is an attractive and effective technique, provided that cost-effective materials are used. This field experiment compared three alkaline passivators (attapulgite, processed oyster shell powder, and mixed soil conditioner) at a rate of 2.25 t ha-1 for their effectiveness in decreasing Cd bioavailability in soils and accumulation in rice plants in a paddy field contaminated by Cd (0.38 Cd mg kg-1). The utilization of attapulgite and processed oyster shell powder decreased labile fractions but increased stable fractions of Cd in soils through ion exchange, precipitation and complexation. The addition of attapulgite decreased the concentration of bioavailable Cd in both bulk and rhizosphere soils, whereas the amendment of processed oyster shell powder decreased it only in bulk soil. The Cd accumulation in rice plants correlated significantly with acid-soluble and residual Cd fractions in the rhizosphere soil but not in the bulk soil. The addition of attapulgite and processed oyster shell powder decreased Cd accumulation in rice grains from 0.26 mg kg-1 to 0.14 and 0.19 mg kg-1, respectively, meeting the National Food Safety Standard (< 0.20 mg kg-1). However, the mixed soil conditioner did not decrease the Cd accumulation in rice shoots or grains. This study demonstrated that attapulgite and processed oyster shell powder were economic agents in reducing Cd accumulation in rice grains.

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